When I made my own electrolyte mix (overly complicated Homemade electrolyte mix, 1-10 cents/serving) I put it all in a food processor with the blade attachment and it seemed to mix it quite nicely, and also broke up the large epsom salt crystals.
You’ll have a much larger volume to deal with using sugar (I’m almost through the batch I made 18 months ago), but I think this would mix it pretty well. I think also by breaking down the various crystals in the mix they should be more similar in size so that there will not be settling due to size differences.
Other than the gatorade mix being overly sweet, it is working well for me. So far I have tried the orange and blue flavors, and don’t really like the blue. Waiting for fruit punch to come into stock at the local wal-mart.
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